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GMP Reactors

Name: GMP Reactors
Brand: THE BOMBAY ENGINEERING WORKS
Price: 75000 INR
Availability: InStock

Price 75000 INR/ Unit

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GMP Reactors Specification

Product Type
GMP Reactor

General Use
Industrial / Pharmaceutical / Chemical Processing

Material
Stainless Steel (SS316 / SS304)

Type
Vertical Reactors

Capacity
50L - 20,000L

Weight (kg)
Custom, depends on capacity

Computerized
Yes / Optional

Automatic
Fully Automatic / Semi-Automatic

PLC Control
Yes / Optional

Mixer Type
Anchor / Propeller / Turbine

Heating System
Jacketed Heating (Steam / Electric / Thermal Oil)

Shaft
Single / Double Shaft

Drive Type
Electric Motor

Voltage
220-440V

Motor
ABB / Siemens / Equivalent

Dimension (L*W*H)
Custom as per requirements

Packaging Material
Wooden Box & Wrapping Film

Feature
CIP/SIP Provision, Pressure & Temperature Control, Mirror/Matte Finish, GMP Compliance

Color
Natural Stainless Steel

Stirring Power
Customized based on volume and viscosity

Sealing Mechanism
Mechanical Seal / Gland Packing

Insulation
PUF/Glasswool with SS Cladding (if required)

Surface Finish
Mirror Polished, Electro-polished or Matte Finish

Mounting Type
Leg Mounted / Skid Mounted

Agitator Speed
Variable (as per process requirement)

Inspection Ports
Provided with Manhole, Sight Glass, Nozzle Arrangements

Connection Ports
Multiple (Inlet/Outlet, Sampling, Vent, Drain, Safety Valve, Sensors)

Internals
Baffles, Spray Ball

Design Temperature
Up to 250°C

Control Panel
Stainless Steel, Flame Proof / Standard

Design Pressure
Upto 10 Bar or as required

Application
Pharmaceutical, Chemical, Biotechnology, Food & Beverage Industries

About GMP Reactors

Product details

Number of Wheels	4
Surface Finishing	Polished
Usage	Industrial
Material Grade	SS304
Brand	bombayengg
Voltage	415
Dehumidifying Capacity	not applicable
Material	Stainless Steel
Usage/Application	Industry

Precision Engineered for Compliance

GMP Reactors are built with strict adherence to Good Manufacturing Practice standards, ensuring reliable and hygienic operation for sensitive processes. Their construction from SS316 or SS304 guarantees resistance to corrosion and contamination, supporting pharmaceutical, chemical, and food industry applications. Customizable surface finishes further enhance cleanability and process integrity.

Versatile Design for Every Process Need

These reactors offer flexible configurations with variable agitation, multiple connection ports, and customizable volumes. Internals like baffles and spray balls optimize mixing efficiency, while optional insulation ensures energy savings and operator safety. Mounting options-including leg-mounted or skid-mounted bases-enable installation in diverse settings, from laboratories to large-scale manufacturing units.

Advanced Automation and Control

Featuring sophisticated control panels (standard or flameproof), GMP Reactors support both fully automatic and semi-automatic operations. PLC integration and computerized controls facilitate process monitoring, recipe management, and precise adjustment of parameters. Compatibility with major motor brands, such as ABB and Siemens, reinforces reliability and operational flexibility.

FAQ's of GMP Reactors:

Q: How can GMP Reactors be customized for different process requirements?

A: GMP Reactors are highly customizable in terms of capacity (50L-20,000L), agitator type, surface finish, mounting style, and connection ports. Design pressure, temperature, and stirring power can be tailored to specific processes, while features like PLC control, automated operation, and insulation are available as per client needs.

Q: What benefits do mirror polished or electro-polished finishes provide in GMP Reactors?

A: Mirror and electro-polished finishes enhance cleanability, reduce contamination risk, and facilitate compliance with GMP standards. Such surfaces are easier to sterilize and inspect, making them ideal for pharmaceutical, biotechnology, and food processing where product purity is crucial.

Q: When should the agitator speed and type be adjusted in reactor operations?

A: Agitator speed and type (anchor, propeller, or turbine) should be selected based on the viscosity, volume, and nature of the process. Variable-speed drives allow operators to optimize mixing, heat transfer, and reaction rates for specific formulations, improving product consistency and yield.

Q: Where are these GMP Reactors typically installed and used?

A: GMP Reactors are commonly installed in pharmaceutical plants, chemical manufacturing facilities, biotechnology labs, and food and beverage production units. They can be mounted on legs or skids, adapted for on-site process requirements, and integrated with existing utilities for heating, cooling, and control.

Q: What processes and reactions can be carried out using these reactors?

A: These reactors support mixing, chemical synthesis, fermentation, heating, cooling, and solvent recovery processes. Equipped with precision controls and advanced internals, they are suitable for a broad spectrum of industrial and laboratory applications, from small batch production to large-scale continuous processing.

Q: How does the sealing mechanism and insulation contribute to safe operation?

A: Options for mechanical seals or gland packing ensure secure containment of reactive substances and prevent leaks during operation under high pressure or temperature. Insulation (PUF/Glasswool with SS cladding) minimizes heat loss, protects operators from hot surfaces, and improves energy efficiency.

Q: What are the key usage benefits of opting for fully automated or PLC-controlled reactors?

A: Fully automated and PLC-controlled reactors enable precise monitoring and adjustment of reaction parameters, improving repeatability and reducing manual errors. These controls streamline complex process steps, enhance safety, and facilitate regulatory compliance with electronic data records.

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