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Rapid Mixer Granulator

Name: Rapid Mixer Granulator
Brand: THE BOMBAY ENGINEERING WORKS
Price: 400000 INR
Availability: InStock

Price 400000 INR/ Unit

Get a Price/Quote

MOQ : 01 Inch

Rapid Mixer Granulator Specification

Features
High speed impeller, chopper assembly, GMP compliant design, easy cleaning, safety interlocks

Temperature
Ambient to 90C

Phase
Three Phase

Usage & Applications
Wet granulation process in pharmaceutical, food, and chemical industries

Frequency
50 Hz / 60 Hz

Noise Level
Below 80 dB

Type
Rapid Mixer Granulator

Material
Stainless Steel (SS 316/304)

Capacity
25 kg to 600 kg

Computerized
No

Voltage
380V/415V

Power
7.5 kW to 37 kW

Weight (kg)
Approx. 550 kg to 3500 kg

Dimension (L*W*H)
Depends on model, e.g., 2200 mm x 1550 mm x 1800 mm

Color
Silver

Rapid Mixer Granulator Trade Information

Minimum Order Quantity
01 Inch

Payment Terms
Cheque

Supply Ability
1 Inch Per Day

Delivery Time
1 Days

Main Export Market(s)
Australia, Eastern Europe, South America, Western Europe, Africa, Middle East, Asia, Central America, North America

Main Domestic Market
All India

About Rapid Mixer Granulator

We are efficiently meeting the requirements of numerous clients across the nation by manufacturing and exporting a wide range of Rapid Mixer Granulator. These machines are manufactured under the firm observation of the expert professionals using high quality stainless steel, sourced from reliable vendors. In various food processing, chemical and pharmaceutical industries, our machine is used for efficient mixing of wet and dry powders. We offer our Rapid Mixer Granulator at the market leading prices and deliver within the given time frame.

Features:

Provided with PLC based control Panel
Noise free operation
High operational fluency

Specifications:

Mixing Bowl and Cover: S.S. 304 bowl design in three sections i.e flat bottom, cylindrical mid portion and conical top portion for efficient mixing operation & provided with counter balanced lid. Lid provided with vents, view ports and charging openings.

Main Impeller and Drive: The main impeller consists of dual speed 750/1500 synchronous dual HP TEFC motor, coupled through a belt drive to a worm reduction gearbox with chain coupling. The impeller is designed to provide mixing at the bottom and at the centre of the bowl and is driven through a specially designed bearing housing that facilities inside wash facility for quick change over and also prevents leakage of powder from bottom entry and leads to longer life of gear box.

Chopper: The chopper drive consists of dual HP Dual speed 440/2800 synchronous speed TEFC Motor. The motor shaft is of S.S and the chopper has specially designed 4 blade S.S. Impeller. The shaft is integral with the motor. The assembly mounted horizontally into the bowl.

Discharge Port: The discharge port is mounted horizontally into the bowl with vertical downward opening. The opening is operated by pneumatic cylinder and discharged can be regulated for required opening.

Mouting: A sturdy M.S channel frame is used to house the drive assemblyat the bottom. The bowl is mounted on the top. A.S.S staircase and railings are provided for the platform. The platform is half covered with S.S, dimpled plates. For safe movement of operater and the area under the bowl is covered with S.S.

The entire body is covered from the sides by suitable S.S. covers.
Note: For RMG 25, Which is a lab model working platform, staircase and railing is not provided. The operator can ascess the machine from the ground level of the machine. Also the entire mounting is covered with S.S

Control Panle: The control panel is mounted on platform and is provided with

Actuators for On/Off, slow, fast operation.
Auto, manual controls.
Timer.
Indicator Lights.
Ammeter, voltmeter for both motors.
Controls for discharge opening, closig.
Air regulator and Pressure guage and air filter.

Optionally a PLC based control Panel can be Provided.

Main Panel: Main panel consisits of all prewired connections and it has only to be connected to the electrical supply. The circuits consists of MCCB and the relay. Wires coming our of the connections are numbered for easy recognition.

Special Features:

Air purged shaft seals eliminating powder entering the seal.
Built in cleaning system for both shaft seals.
Layouts to suit indicidual requirements possible.
Machine can be provided with loading and unloading units to form an assembly line and reduce material handling Optional feature Machine can be provided with loading and unloading units to form an assembly line and reduce material handling Optional feature
Fenner taper lock pulley on main drive to reduce vibration and better transmission efficiency.
Main Bearing Housing provided with 3 nos oil seals and sleeve to minimize powder leakages, corss contamination.
Chopper motor with built in S.S. shaft to eliminate roller, bearings and reduce maintainence.
Main panel provided with pressure switch control for proper functioning of the machine at desired presure of air only to prevent powder entry into impeller and eliminates jamming of impellers.
Circuit provided with interlock contactors so that chopper cannot operate directly independently.
Discharge plunger provided with 3 position solenoid valve to open and close at desired levels, thereby regulating the discharge and preventing discharge of large lumps.
Pneumatic circuit provided with non return valve and water inlet. Outlet connections for facilitate washing of the main impeller asembly without dismantling, to facilitate faster change over.

Safety Features:

Locking arrangement for motor to eliminate accidently starting with open lid.
Enclosed movinf parts.

Pneumatic System: The pneumatic systems requires air pressure of 3 to 5 Kgs sq cm. It is used for operating the discharge valve opening and closing air purging of chopper drive and main impeller drive to prevent cross contamination. The system consists of an air filter pressure guage a 2 way solenoid valve for discharge valve and other pipes ferules and pneumatic fittings.

Product details

Chopper Motor	1/1.5 HP
Gross Volume	10 Liters
Height	950 mm
H One	1060 mm
Length	1450 mm
Main Motor	2/3 HP
Mixing Speed	75/150 RPM
Model Number	RMG 10
Output Speed	1440/2880 RPM
Width	600 mm
Working Volume	8 Liters
Speed	750/1500 RPM Dual
Weight	200 kgs

Efficient Wet Granulation Processing

Achieve optimal mixing and granulation using our Rapid Mixer Granulator, precisely engineered for swift and uniform wet granulation in diverse industries. The machines advanced impeller and chopper assemblies ensure consistent particle sizing while maintaining low noise levels and high throughput.

Stainless Steel Construction Ensures Longevity

Built with high-grade SS 316/304, the granulator resists corrosion and facilitates hygienic operations. This durable construction meets GMP standards and is ideal for applications requiring rigorous safety and cleanliness, minimizing contamination risks during processing.

Versatile Capacities for Varied Demands

Available in models supporting 25 to 600 kg batch sizes, our Rapid Mixer Granulator is suited for small-scale trials through to full-scale production. Flexible voltage and power options allow easy integration into manufacturing setups across pharmaceutical, food, and chemical sectors.

FAQs of Rapid Mixer Granulator:

Q: How does the Rapid Mixer Granulator perform the wet granulation process?

A: The granulator blends powders and granulating fluids using a high-speed impeller and chopper assembly, leading to uniform agglomeration. The process is efficient, with moisture and mixing controlled for consistent results across batches.

Q: What materials are used in constructing the Rapid Mixer Granulator?

A: The machine is fabricated from stainless steel grades SS 316 or SS 304, offering excellent resistance to corrosion and meeting GMP requirements for safe and hygienic processing environments.

Q: When is a Rapid Mixer Granulator typically employed in industrial production?

A: It is utilized during the intermediate stages of tablet and capsule formulation in pharmaceuticals, for precise blending and granulation. Similar processes are applied in food and chemical manufacturing when uniform particle formation is essential.

Q: Where can the Rapid Mixer Granulator be installed?

A: Suitable for installation in pharmaceutical, food, and chemical production facilities, it fits seamlessly into process lines requiring robust granulation capacity. Its flexible dimensions adapt to varying floor layouts.

Q: What benefits does the granulator offer users?

A: Users gain from rapid process times, consistent granulation, easy maintenance, ergonomic design, and enhanced safety. The machines GMP compliance, low noise, and efficient cleaning further contribute to operational excellence.

Q: How is cleaning and maintenance managed for this equipment?

A: The granulators smooth stainless steel surfaces and GMP-compliant design allow straightforward cleaning protocols. Safety interlocks ensure that maintenance can be performed securely and efficiently without process disruption.

Q: What are some key safety features in the Rapid Mixer Granulator?

A: Safety interlocks prevent unintended operation, while the robust build and low noise level (below 80 dB) protect operator health and comfort. These features help maintain both workplace safety and product quality.

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