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Cream-Gel-Lotion Manufacturing Plant

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Cream-Gel-Lotion Manufacturing Plant Specification

Product Type
Cream-Gel-Lotion Manufacturing Plant

General Use
Used for production of creams, gels, lotions, ointments and other personal care & cosmetic products

Material
Stainless Steel (SS316 contact parts, SS304 non-contact parts)

Type
Automatic Processing Plant

Capacity
50 liters to 10,000 liters per batch

Weight (kg)
Depends on size and capacity; typically 800 kg 3000 kg

Computerized
Yes

Automatic
Yes

PLC Control
Available (Optional as per requirement)

Mixer Type
Planetary, Homogenizer & Agitator Mixer

Heating System
Electric/Steam Heating Jacketed

Shaft
Single/Double Shaft

Drive Type
Electric Motor Driven

Voltage
220V/380V/415V, 50/60 Hz (as per requirement)

Motor
Heavy Duty Electric Motor provided for agitation and mixing

Dimension (L*W*H)
Customized as per plant size and client requirement

Packaging Material
Suitable for various packaging - bottles, jars, tubes, etc.

Feature
Vacuum operation, CIP/SIP system compatible, GMP model, Easy top entry operation, User-friendly controls

Color
Stainless Steel Finish

Homogenizer Speed
1000-3600 RPM adjustable

Power Consumption
Depending on capacity; typically 5-25 kW

Control Panel
Digital/PLC based; with display & process control

Mixing Blades
Teflon Scrappers, Anchor, Turbine or as per customization

Pressure Rating
Design pressure up to 3 bar

Cleaning Mechanism
Inbuilt spray ball for CIP

External Surface Finish
Matt or Mirror finish

Application Industries
Cosmetics, Pharmaceutical, Food, Personal Care, Chemical

Installation
Skid Mounted Modular Construction for easy installation

Safety Features
Overload protection, Emergency stop, Interlocks

Min. Batch Size
1/10th of the maximum working capacity

Vacuum System
Built-in high efficiency vacuum pump for deaeration

Temperature Range
Ambient to 120°C

Level Indicator
Sight glass/Level sensor optional

Internal Surface Finish
Mirror polished (0.3-0.5 Ra)

About Cream-Gel-Lotion Manufacturing Plant

Product details

Available Capacities	5 Ltrs to 10000 Ltrs
Frequency	50/60 Hz
Material Grade	SS304, SS316L
Phase	3 Phase
Surface Finishing	Polished
Voltage	440 V
Material	Stainless Steel

Efficient Mixing and Homogenization

Equipped with high-efficiency planetary mixers and adjustable-speed homogenizers, this plant ensures uniform blending and texture in every batch. Teflon scrapers and customizable blades prevent residue build-up and enable robust mixing of ingredients, creating smooth creams, gels, and lotions, regardless of viscosity.

Advanced Process Control for Consistency

The plant is fitted with a digital or PLC-based control panel, allowing seamless monitoring and automated regulation of temperature, mixing speed, and vacuum pressure. This digital integration guarantees replicable results and reliable process management, crucial for pharmaceutical, cosmetic, and food industries.

Hygiene and Safety Assured

Mirror-polished internal surfaces (0.3-0.5 Ra) and inbuilt spray ball CIP system provide thorough, effortless cleaning for GMP compliance. Features like overload protection, emergency stops, and interlocks ensure safe operation, while stainless steel construction and pressure ratings up to 3 bar enable hygienic and robust performance.

FAQ's of Cream-Gel-Lotion Manufacturing Plant:

Q: How does the vacuum system enhance product quality during manufacturing?

A: The built-in high-efficiency vacuum pump removes air from the mixture, preventing foaming and unwanted bubbles. This deaeration process results in smoother, higher-quality creams, gels, and lotions, crucial for cosmetic and pharmaceutical standards.

Q: What is the minimum batch size that can be processed in this plant?

A: This manufacturing plant is designed to handle a minimum batch size of 1/10th of the maximum working capacity, giving users flexibility for both small-scale sampling and large-scale production.

Q: Where is the plant typically installed and what makes installation convenient?

A: Installation is straightforward thanks to its skid-mounted modular construction. This design allows for placement in diverse facilities-cosmetic, pharmaceutical, food, or chemical plants-and supports easy relocation or expansion as needed.

Q: What are the main applications for this Cream-Gel-Lotion Manufacturing Plant?

A: The plant is used in the production of personal care products such as creams, gels, lotions, and ointments. It is also suitable for industries ranging from cosmetics and pharmaceuticals to food processing and chemicals, providing versatility based on client requirements.

Q: How does the temperature range support different manufacturing processes?

A: With a temperature range from ambient to 120C, the plant accommodates processes like melting, emulsification, and sterilization, ensuring compatibility with diverse formulations and ingredient specifications.

Q: What benefits do the inbuilt cleaning mechanisms offer?

A: The inbuilt spray ball CIP system allows for fast and efficient cleaning of internal surfaces, reducing downtime and ensuring that the plant maintains hygienic conditions required by GMP and industry regulations.

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