Shampoo Manufacturing Plant

Shampoo Manufacturing Plant Specification

Product Type
Shampoo Manufacturing Plant

General Use
Industrial Shampoo Manufacturing

Material
Stainless Steel (SS 316/304)

Type
Fully Automatic Plant

Capacity
250 Ltr to 10,000 Ltr (customizable)

Weight (kg)
Standard as per capacity

Computerized
Yes

Automatic
Yes

PLC Control
Available (Optional)

Mixer Type
Agitator/Homogenizer/Multi-Shear Mixer

Heating System
Steam/Electric Heating Jacketed

Shaft
SS Shaft with Sealing

Drive Type
Motorized Drive

Voltage
220V/380V, 50/60 Hz

Motor
Electric motor, power as per plant size

Dimension (L*W*H)
Custom as per plant size

Packaging Material
SS/Plastic Drums/Bottles

Feature
Corrosion resistant, Easy cleaning, Efficient mixing, CIP/SIP supported

Color
Silver (Stainless Steel Finish)

Cleaning System
CIP (Clean-In-Place) Automated

Working Temperature
Ambient to 90°C (Adjustable)

Vessel Configuration
Mixing, Manufacturing, Storage Tanks

Level Indicator
Magnetic/Glass level gauge

Product Discharge
Bottom valve with sanitary fitting

Agitator Speed
Variable (with VFD control)

Utilities Required
Power, Steam, Water supply, Compressed air

Finish
Mirror/Matt Polish inside, Matt Polish outside

Connection Ports
Tri-clamp, SMS standards

Service Platform
Available for operation and maintenance

Working Pressure
Atmospheric or up to 2 bar

Control Panel
Digital/PLC-based with touch screen

Safety Features
Overload protection, Pressure safety valve, Emergency stops

About Shampoo Manufacturing Plant

Product details

Frequency	50 Hz
Max Production Capacity	20000 ltrs / batch
Min Production Capacity	200 Ltrs to / batch
Type	Automatic
Material	SS316
Phase	3 phase
Power Source	Electric
Automation Grade	Fully Automatic type
Brand	BOMBAYENGG
Production Capacity	25 units

Advanced Automation for Consistent Quality

The plant is fully automatic, integrating PLC controls and touch screen operation for precise process management. This ensures consistent product quality batch after batch, with the flexibility to adjust parameters like temperature and mixing speed. Automated cleaning and monitoring further enhance productivity and hygiene standards.

Hygienic Design for Safe Production

All vessels and piping are constructed using SS 316/304 stainless steel with mirror/matt finishes to facilitate easy cleaning and minimize contamination risks. Integrated CIP (Clean-In-Place) systems ensure thorough sanitation without manual intervention, supporting high standards for cosmetic manufacturing.

Customizable Capacity and Efficient Utility

With capacities ranging from 250 Ltr to 10,000 Ltr, the plant suits diverse production needs. Utility connections for power, steam, water, and compressed air are designed for efficient use. The multi-shear agitator, steam/electric heating options, and variable speed motorized drive guarantee uniform mixing and optimal heating, regardless of batch size.

FAQ's of Shampoo Manufacturing Plant:

Q: How does the shampoo manufacturing plant ensure hygienic production?

A: The plant is equipped with CIP (Clean-In-Place) automated systems and constructed from SS 316/304 stainless steel with sanitary fittings and mirror/matt finishes. These features facilitate easy cleaning, prevent contamination, and maintain high hygiene standards throughout the manufacturing process.

Q: What is the process flow in the shampoo manufacturing plant?

A: Raw materials are loaded into mixing vessels, where variable speed agitation ensures homogenous blending. Heating systems maintain required temperatures (ambient to 90C), and the PLC control panel regulates all parameters. After mixing and manufacturing, the product is transferred via sanitary bottom discharge valves to storage tanks or directly to the packaging line. Cleaning is automated with the CIP system.

Q: When is the plant suitable for use and what industries benefit most?

A: The plant is ideal for continuous and batch production of shampoo and other personal care products. It serves manufacturers, exporters, and suppliers in the cosmetic, toiletry, and pharmaceutical sectors, especially those requiring a customizable, automated solution for high-quality production.

Q: Where can this shampoo manufacturing plant be installed?

A: Designed for industrial use, the plant can be installed in facilities such as factories, contract manufacturing units, and export-oriented plants across India or internationally. Dimensions and utility connections are customizable as per site specifications and production requirements.

Q: What benefits does PLC-based control provide to manufacturers?

A: Digital PLC-based control with touch screen offers precise monitoring, programmable automation, and real-time adjustments for temperature, mixing speed, and process timing. This results in improved consistency, reduced human error, and enhanced production efficiency.

Q: How does the plant handle heating and mixing requirements?

A: The plant features steam or electric heating jackets capable of adjustable temperatures up to 90C, and variable frequency drive (VFD) controls for the agitator mechanism. Mixer types include agitators, homogenizers, or multi-shear mixers, delivering effective blending and heat distribution for diverse shampoo formulations.

Q: What safety features protect operators during shampoo production?

A: Safety measures include overload protection, pressure safety valves, emergency stop buttons, and secure service platforms for operation and maintenance. These precautions ensure operator safety during routine use and maintenance activities.

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