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Shaving Cream Manufacturing Plant

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Shaving Cream Manufacturing Plant Specification

Product Type
Shaving Cream Manufacturing Plant

General Use
Industrial production of shaving cream and cosmetic creams

Material
Stainless Steel (SS 316/304)

Type
Automatic Batch Mixer Plant

Capacity
1001000 Liters per batch (customizable)

Weight (kg)
18002500 Kg (varies by model)

Computerized
Yes

Automatic
Yes

PLC Control
Available

Mixer Type
Homogenizing and Agitator Mixer

Heating System
Electric/Steam heating jacketed vessel

Shaft
Stainless Steel Shaft with Mechanical Seal

Drive Type
Electric Motor Driven, Gear Box Mounted

Voltage
380V/415V, 50Hz (three phase)

Motor
37.5 HP depending on plant size

Dimension (L*W*H)
3800mm x 2100mm x 3050mm (varies by model)

Packaging Material
SS Filling & Packing System compatible

Feature
CIP (Clean-in-Place), GMP compliant, Vacuum and Pressure operation, Touch screen HMI

Color
Stainless Steel (Metallic/Polished)

Installation
Skid mounted for easy installation/mobility

Noise Level
Low noise operation <70 dB

Service Support
Onsite installation & training provided

Sealing Type
Mechanical seal for shaft

Compliance
Meets cGMP & international standards

Vessel Type
Triple walled (Jacketed)

Temperature Range
Up to 100°C

Vacuum System
Integrated high vacuum pump for air removal

Control System
Fully automatic with digital controls

Surface Finish
Mirror polished inside, matt finish outside

Homogenizer Speed
0-3000 RPM adjustable

CIP (Clean-In-Place)
Available with automatic CIP system

Mixing Speed
0-60 RPM variable

Utilities Required
Electricity, water, and compressed air supply

Discharge Type
Bottom/side discharge with valve

Safety Features
Overload and overheat protection

Application
Also suitable for creams, lotions, gels, ointments, and emulsions

Agitator Design
Anchor with scrapper blades

About Shaving Cream Manufacturing Plant

Product details

Capacities Available	100 kgs to 3000 kgs
Material Grade	SS304,SS316L
Phase	Single Phase
Surface Finishing	Polished
Voltage	440 V
Usage/Application	Industrial
Material	Stainless Steel
Frequency	50 Hz

Advanced Mixing and Homogenization Technology

This plant features a high-speed homogenizer (03000 RPM) and a low-speed variable agitator (060 RPM) with an anchor and scrapper blades. The combination ensures uniform emulsion formation, effective ingredient dispersion, and prevents product sticking, making it especially suited for manufacturing shaving creams and similar cosmetic products.

Fully Automatic, Flexible, and Safe Operation

Enjoy the convenience of a fully automated control system with a digital PLC, touch screen HMI, and advanced safeguards against overload and overheating. The integrated vacuum system provides efficient air removal, while the automatic CIP ensures effortless cleaning and easy compliance with cGMP and international standards.

Versatile Applications and Robust Design

Designed in stainless steel (SS 316/304), this batch mixer plant is suitable for various formulations including creams, ointments, gels, and lotions. Its triple-walled (jacketed) vessel allows for precise temperature control up to 100C. The plant is compatible with both electric and steam heating systems, and supports customizable capacities (1001000 liters).

FAQs of Shaving Cream Manufacturing Plant:

Q: How does the homogenizer speed adjustment benefit the shaving cream manufacturing process?

A: Adjustable homogenizer speeds (03000 RPM) allow users to fine-tune mixing intensity, optimizing product texture and achieving stable emulsions for shaving creams and other cosmetic formulations.

Q: What are the primary steps in using the Shaving Cream Manufacturing Plant?

A: The process involves loading raw ingredients, initiating mixing and homogenization, applying vacuum for air removal, heating as desired via the jacketed vessel, and finally discharging the product through bottom or side outlets. Automatic CIP cleans the system after batch completion.

Q: When is the Clean-In-Place (CIP) system utilized?

A: The CIP system is typically operated after each production batch or during scheduled maintenance, allowing for automated, thorough internal cleaning without disassembly, improving hygiene and operational efficiency.

Q: Where can this plant be installed, and what utilities does it require?

A: The skid-mounted design enables flexible installation in industrial settings worldwide. Required utilities include electricity (380/415V, 50Hz, three phase), water, and compressed air supply.

Q: What safety features are built into the manufacturing plant?

A: The plant includes overload and overheat protection, ensuring safe operation. Stainless steel construction, mechanical shaft seals, and PLC-controlled safety interlocks further enhance plant reliability and operator safety.

Q: How does the plant support various cosmetic manufacturing beyond shaving cream?

A: With its robust homogenization, mixing versatility, adjustable heating, and customizable capacities, the plant is suitable for creams, ointments, gels, lotions, and emulsions, providing comprehensive utility for cosmetic manufacturers.

Q: What are the main benefits of using this manufacturing plant?

A: Benefits include consistent product quality, faster batch times, easy cleaning through automatic CIP, compliance with GMP standards, energy efficiency, low noise (less than 70 dB), and comprehensive service support, including onsite installation and operator training.

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